Polaris xpedition 425 2000 workshop service repair manual polaris xpedition 425 2000 workshop service repair manual download this is the complete official full factory service repair manual for the polaris xpedition 425 2000. Please rate, comment, share and subscribe if you havent. I have a polaris 2000 4x4 xpedition i cant get theto work. Polaris atv service manual repair 19851995 all models cylinder. Agm battery for polaris xpedition 325 425 2000 2001 2002 fits. Research 2000 polaris xpedition 425 standard equipment and specifications at nadaguides. Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. Electric start, 5 speed semiautomatic transmission, hydraulic disc brake. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the transmission fluid on a polaris sportsman fourwheeler. Unifilter twostage air filter for 00 polaris magnum 325, 9902 magnum 500, up to 00 sportsman 335, 9907 scrambler 500, 9607 sportsman, 00 trailboss, 00. On the lefthand side of the atv on the clutch cover, near the footrest, appear the words 5speed. Theres a new member of the polaris atv family the 5speed manual transmission family.
Oil filters free delivery possible on eligible purchases. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide. Pdf has no restrictions on printing or savingburning to disc. Where does transmission fluid go in polaris magnum 425. How to change the transmission fluid on a polaris sportsman atv. Must watch video for polaris atv owners bypassing the reverse override button on a polaris atv. Polaris 4010435 best price on polaris actuatorreverse. Buy oem parts for polaris, atv, 2000, xpedition 425 a00ck42aa. Get the latest specifications for polaris xpedition 425 2000 motorcycle from. Download ebook polaris xpedition 425 manual polaris xpedition 425 manual.
Remove dipstick and check to see that the oil level is in the normal. Polaris atv service manual repair 19992000 instant download of the factory repair manual for 19992000 polaris atvs. The jump i made with a pallet and two cinder blocks. The recalled atvs are the 2000, 2001 and 2002 model year xpedition 425 with 5speed manual transmissions. Starting the engine the engine can only be started with the transmission in neutral. What is the oil capacity of a 2000 polaris 425 expedition. Atvs are the ideal machine for maintenance and repair at. Refer to owners manual or service manual for procedures related to fluid changing and level validation. Buy 20002002 xpedition 425 genuine polaris oil change and air filter kit. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Hundreds of pages allow you to print it out in its entirety or just the pages you need all styles covered. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. My problem is it often will not change gears after it has run for a while. I have to turn off the engine, put in nuetral and start again.
View online or download polaris xpedition 425 service manual. There is a problem somewhere in the ignition system. Care must be taken to ensure that the fluids are contained. Repair parts home motorsport parts polaris parts polaris atv parts polaris atv parts 2000 polaris a00ck42aa 2000 xpedition 425 parts. Polaris xpedition 325 and xplorer 300 atv romp just havin a little fun. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. My 2002 sp700 owners manual has numerous mistakes in it and hopefully it was corrected for later models. Because of their reliable design, relatively simple construction, and ease of repair. Crankcasetransmission oil for xpedition 425 polaris atv. The transmission fluid needed for the 1989 chevrolet k1500 with a manual transmission is synthetic synchromesh transmission fluid 5w30 mtfqt. The new 325 model joins its big brother, the 5speed xpedition 425, in the polaris line of atvs for 2000. Xpedition 425 a00ck42aa and xpedition 425 a00ck42ab 31 2 12 11 30 29 18 34 23 10 32 35 36 37 15 33 3 19 14 21 20 26. Polaris atv service manual repair 19992000 emanualonline.
Simple how to change the oil polaris magnum 325 youtube. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Polaris atv service manual repair 19992000 tradebit. Has clickable chapters and is searchable so you can easily find what youre looking for. We have 1 polaris xpedition 425 manual available for. The centrifugal clutch is also important as its the main power transfer to the transmission gears. Specs on 1995 polaris 425 magnum 4x4 it still runs. Buy 20002002 polaris 425 xpedition 4x4 atv oil filter. How to change the transmission fluid on a polaris sportsman atv check out polaris atv agl fluid on amazon this video walks you. Or, i have to go to the carberator and idle it down by adjusting the idle screweven if it doest seem to be idling that fast. The manual says to use polaris synthetic gear case oil.
Engine oil free delivery possible on eligible purchases. Equipped with the standard tow hitch, the magnum 425 has a towing capacity of 850 lbs. Under extreme use, change the front gearcase fluid every 25 hours. Table of contents xpedition 425 a00ck42aa andxpedition 425 a00ck42ab. The atvs are either red or a tan metallic, and have xpedition 425 and polaris written on both sides of the bodywork. Wam2000 2870927 2870927 na 2870927 2870937 2870927 2870937 2870937 28721 2870937 na 2870937. Turn the key to on and ensure the stop switch is in the run position. Trail boss, sport 400, xpress 300, scrambler 400, xplorer 400, scrambler 500, magnum 500, xplorer 300, sportsman 500, big boss 500 6x6, xplorer 4x4, trail boss. Polaris xpedition 425 2000 workshop service repair manual. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid.
Electric start, 5 speed semiautomatic transmission, hydraulic. Polaris xpedition 425 2000 motorcycle photos and specs. Polaris 425 xpedition 2000 polaris xpedition 425 atv polaris 425 expedition 2. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. Xpedition 425 a00ck42aa and xpedition 425 a00ck42ab 4. Access free polaris xpedition 425 service manual polaris xpedition 425 service manual. The illustrations used in this parts manual are for reference to replacement parts only. Instant download of the factory repair manual for 19992000 polaris atvs. Polaris xpedition 425 manuals manuals and user guides for polaris xpedition 425. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership. Polaris offers cargo racks as standard equipment on the 425. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected.
Designated cycle or atv oil for wet clutches with a jaso ma or md. View and download polaris trail blazer service manual online. This information should remain with your owners manual at all times. Transmission number of speeds 5 speed specifications manufacturers reported weight lbs. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gear case. Polaris belt change here i replace the belt on my polaris scrambler 500. This official 2000 polaris xpedition 425 atv factory service manual provides detailed service information, stepbystep repair instruction and maintenance specifications for 2000 polaris xpedition 425 atvs.
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